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By Neville Judd
When you attend a whole lot of mining exhibits, you’ll ultimately witness a panel dialogue on “the mine of the long run”, or variations on that theme. When you’re necessary sufficient, you could even be on the panel.
At mining occasions worldwide, Hexagon executives and material consultants have participated in quite a few such discussions because the firm’s mining division shaped 10 years in the past. Whereas opinions might fluctuate on the main points, a consensus emerges concerning the mine of the long run.
We don’t know what the mine of the long run appears like, however right here’s what we do know: no matter what the mine of the long run might seem like, Hexagon will probably be there, offering related options to workflows, constructing partnerships based mostly on belief, and delivering worth to clients.
The mine of the long run will not be a grand imaginative and prescient to be imposed on miners. The mine of the long run will probably be constructed by listening to clients and serving to them get probably the most out of their operations with the proper options.
Think about, as an illustration, a mine the place day by day operations are optimised, worth is maximised over its life, and security is precedence No. 1.
That sounds a bit like Ma’aden, the world’s fastest-growing mining firm. Ma’aden is using Hexagon technology to construct the Center East’s first digital mine at Mansourah-Massarah, Saudi Arabia.
Mansourah-Massarah, Saudi Arabia
Ma’aden prioritising security with out compromising productiveness
Inside one month of utilizing Hexagon options, the Saudi Arabian firm noticed a 7% gasoline effectivity enchancment, a 2% waste dilution enchancment, and 1% much less ore loss.
Utilizing Hexagon’s Operator Alertness System (OAS) to observe driver fatigue across the clock, Ma’aden completed all of this with out compromising the security of its workers.
Fatigue contributes to at the least 20% of all office incidents and prices employers $135 billion yearly, in accordance with the Nationwide Institute for Occupational Security and Well being (NIOSH).
Hexagon OAS employs superior sensor expertise and machine-learning algorithms to observe operators’ alertness ranges. When indicators of distraction, drowsiness, or microsleeps are detected, operators obtain real-time notifications, offering an important layer of safety throughout their shifts.
Duncan Bradford, Ma’aden’s Government Vice President of Base Metals and New Minerals Enterprise Unit, oversaw Ma’aden’s digital technique. An engineer who grew up in an Australian coal mining city, Bradford has expertise in main underground and open pit mines everywhere in the world.
“The partnership with Hexagon is in contrast to many I’ve seen in my operations,” Bradford says. “We needed Hexagon to assist us handle and monitor our complete fleet, ore dilution, blasting and our operator fatigue.”
Ma’aden’s Duncan Bradford, Government Vice President of Base Metals and New Minerals Enterprise Unit
Mining FMS key to eradicating transportation bottlenecks
Ma’aden built-in Hexagon’s fleet administration expertise, Hexagon OP Pro, to its 60+ autos on-site. Digitalisation permits Ma’aden to trace its transportation course of, take away bottlenecks, and maintain its drivers secure whereas transporting extra ore.
OP Professional helps grasp the fleet by automating processes, optimising haulage and mixing, and delivering situational consciousness. By integrating information and automating manufacturing cycles and operations workflows, OP Professional helps mines with the proper info on the proper time to raised use their tools, enhance their workflows, cut back prices and enhance productiveness.
Bradford says manufacturing is the second precedence behind security within the mine. “Everybody ought to be capable to go house to their households at night time,” he says. “Hexagon is permitting us to digitise and automate our course of so we will take individuals out of the conditions that might put them in danger.”
Like most mines, Ma’aden operates across the clock. Hexagon OAS boosts security by monitoring driver fatigue and alerting the management centre when a driver wants a break.
Mansourah-Massarah, Saudi Arabia
Mansourah-Massarah a blueprint for future mines
Imansah Rustam Effendi, Lead Dispatch Engineer within the management centre, says they use OAS to detect microsleeps. “It helps save our drivers from accidents and our tools from failure,” he says. “Hexagon is enjoying an important function in advancing the mining trade by progressive expertise and effectivity, security and sustainability.”
Mansourah-Massarah’s digitalisation means Ma’aden can replicate its quicker gold manufacturing and better security requirements at its different mines. As Bradford places it, “I see the connection between Ma’aden and Hexagon actually benefiting each events. We’re utilizing Hexagon as a blueprint for this mine and all our future mines.”
As Ma’aden plans its subsequent massive mine for 2028 – double the dimensions and manufacturing of Mansourah-Massarah – Bradford plans to digitally optimise the mine from day one.
Hexagon companions with many mining corporations. By staying grounded, by understanding the true points clients face, and by offering them with the instruments to sort out these issues, we straighten the trail to the mine of the long run.
No matter form the mine of the long run takes.
- Get extra from our expertise by attending one in every of Hexagon’s regional mining occasions. Learn more.
All through 2025 we’ll be running a blog concerning the challenges dealing with the mining trade. Drawing upon insights from thought leaders in our buyer neighborhood and from inside Hexagon, we’ll share how trusted partnerships and confirmed expertise are addressing these challenges, serving to to enhance security and minimize prices whereas balancing the calls for of productiveness and sustainability.
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